Foundry Zircon Powder
Product Description
- Foundry Zircon Powder is a fine-grained zirconium refractory powder developed for high-precision casting processes, and is also the core basic raw material in the field of precision casting. With 24 years of deep engagement in zirconium material processing, we have witnessed the whole process of China's foundry industry from extensive to precision, and we also understand the differentiated requirements of different castings for zircon powder particle size and purity. All Foundry Zircon Powder is made from Australian ILUKA imported high-purity zircon sand, refined through multi-stage ultra-fine grinding, precise classification and strong magnetic iron removal, with stably controllable ZrO₂ content and impurity content far below the industry average. We have served nearly 100 foundry enterprises, including many leading manufacturers supplying precision castings for the automotive and aerospace industries, and our stable quality has made us a designated supplier for many customers.
- The core advantages of Foundry Zircon Powder lie in precisely controllable particle size distribution and excellent high-temperature chemical stability. We can adjust the D50 within the range of 5-25μm according to customer process requirements, and control the particle size deviation of each batch within ±0.5μm, ensuring stable coating performance and uniform coating thickness of the prepared coating. Under the scouring of high-temperature molten metal above 1600℃, the dense coating formed by Foundry Zircon Powder can effectively block the interface reaction between molten steel and the mold shell, greatly reduce defects such as sand burning, porosity and pitting on castings, and significantly improve the surface finish and yield of castings. At present, our monthly production capacity is stable at over 6,000 tons, with sufficient stock for conventional specifications. Urgent orders can be prioritized for production and delivered within 10 days, fully guaranteeing the production rhythm of customers.

Specifications
|
Parameter |
Index |
|
ZrO₂ Content |
≥65% |
|
Fe₂O₃ Content |
≤0.1% |
|
Median Particle Size D50 |
5-25μm (customizable) |
|
Refractoriness |
>1750℃ |
Applications
High-end investment precision casting:
core filler for face and transition layer coatings
01
Ceramic mold casting:
raw material for ceramic slurry of high-precision molds
02
Precision casting ceramic cores:
enhancing high-temperature strength of cores
03
Special foundry coatings:
base material for high-temperature anti-sticking sand coatings
04
3D printed foundry sand molds:
raw material for surface strengthening coatings
05
Customization Capability
We support full-dimensional customization services for Foundry Zircon Powder, which can match the personalized needs of different foundry processes. For precision casting enterprises, we can customize products with narrow particle size distribution of specific D50/D90 ratio to ensure the best balance between coating suspension and coating property. For special castings, we can adjust the impurity element threshold of the product to meet the non-reaction requirements of special material castings. We have an independent R&D team and pilot production line. The development cycle of customized samples is 15-20 days. We can provide 500-1000g small test samples free of charge, supporting customers to test first and then purchase in batches. We also undertake OEM/ODM foundry business, and can carry out targeted production according to technical drawings or physical samples provided by customers.
Qualification & Certification
Our production system and product quality are endorsed by multiple authoritative certifications. The factory fully implements ISO9001 Quality Management System and ISO14001 Environmental Management System standards. All production processes of Foundry Zircon Powder are completed under system control, ensuring batch stability and compliance. The products meet domestic and international foundry industry raw material standards. We can provide test reports from third-party authoritative institutions such as SGS and BV according to customer needs, covering core indicators such as chemical composition, particle size distribution and refractory performance. We strictly abide by national environmental protection regulations, and the production process achieves low energy consumption and low emission. We are a green and compliant zirconium material manufacturer. Choosing our products means no need to worry about the compliance risk of the supply chain.
After-sales Service
We provide exclusive technical contact personnel for every foundry industry customer, providing full-process tracking services. Before sales, the technical team will deeply understand your casting material, pouring temperature, mold shell process and other details, and recommend the most suitable Foundry Zircon Powder specifications and particle size models. During sales, the order production progress is synchronized in real time, and the test report of the corresponding batch is attached with the goods. Export links such as loading and customs declaration are handled throughout the process. After sales, online technical guidance is provided. If you encounter any problems in coating preparation and firing process, the technical team will respond within 24 hours to assist in troubleshooting and adjusting solutions. We promise that if there are quality problems with the delivered products, we will follow up the whole process to protect the legitimate rights and interests of customers.
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